Tenth Edition. — McGraw-Hill Education, 2015. XXII, 1082 p. — ISBN: 978-0-07-339820-4.
Shigley's Mechanical Engineering Design is intended for students beginning the study of mechanical engineering design. Students will find that the text inherently directs them into familiarity with both the basics of design decisions and the standards of industrial components. It combines the straightforward focus on fundamentals that instructors have come to expect, with a modern emphasis on design and new applications. The tenth edition maintains the well-designed approach that has made this book the standard in machine design for nearly 50 years.
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BasicsIntroduction to Mechanical Engineering DesignDesign
Mechanical Engineering Design
Phases and Interactions of the Design Process
Design Tools and Resources
The Design Engineer’s Professional Responsibilities
Standards and Codes
Economics
Safety and Product Liability
Stress and Strength
Uncertainty
Design Factor and Factor of Safety
Reliability
Dimensions and Tolerances
Units
Calculations and Significant Figures
Design Topic Interdependencies
Power Transmission Case Study Specifications
MaterialsMaterial Strength and Stiffness
The Statistical Significance of Material Properties
Strength and Cold Work
Hardness
Impact Properties
Temperature Effects
Numbering Systems
Sand Casting
Shell Molding
Investment Casting
Powder-Metallurgy Process
Hot-Working Processes
Cold-Working Processes
The Heat Treatment of Steel
Alloy Steels
Corrosion-Resistant Steels
Casting Materials
Nonferrous Metals
Plastics
Composite Materials
Materials Selection
Load and Stress AnalysisEquilibrium and Free-Body Diagrams
Shear Force and Bending Moments in Beams
Singularity Functions
Stress
Cartesian Stress Components
Mohr’s Circle for Plane Stress
General Three-Dimensional Stress
Elastic Strain
Uniformly Distributed Stresses
Normal Stresses for Beams in Bending
Shear Stresses for Beams in Bending
Torsion
Stress Concentration
Stresses in Pressurized Cylinders
Stresses in Rotating Rings
Press and Shrink Fits
Temperature Effects
Curved Beams in Bending
Contact Stresses
Deflection and StiffnessSpring Rates
Tension, Compression, and Torsion
Deflection Due to Bending
Beam Deflection Methods
Beam Deflections by Superposition
Beam Deflections by Singularity Functions
Strain Energy
Castigliano’s Theorem
Deflection of Curved Members
Statically Indeterminate Problems
Compression Members — General
Long Columns with Central Loading
Intermediate-Length Columns with Central Loading
Columns with Eccentric Loading
Struts or Short Compression Members
Elastic Stability
Shock and Impact
Failure PreventionFailures Resulting from Static LoadingStatic Strength
Stress Concentration
Failure Theories
Maximum-Shear-Stress Theory for Ductile Materials
Distortion-Energy Theory for Ductile Materials
Coulomb-Mohr Theory for Ductile Materials
Failure of Ductile Mater
Maximum-Normal-Stress Theory for Brittle Materials
Modifications of the Mohr Theory for Brittle Materials
Failure of Brittle Mater
Selection of Failure Criteria
Introduction to Fracture Mechanics
Stochastic Analysis
Important Design Equations
Fatigue Failure Resulting from Variable LoadingIntroduction to Fatigue in Metals
Approach to Fatigue Failure in Analysis and Design
Fatigue-Life Methods
The Stress-Life Method
The Strain-Life Method
The Linear-Elastic Fracture Mechanics Method
The Endurance Limit
Fatigue Strength
Endurance Limit Modifying Factors
Stress Concentration and Notch Sensitivity
Characterizing Fluctuating Stresses
Fatigue Failure Criteria for Fluctuating Stress
Torsional Fatigue Strength under Fluctuating Stresses
Combinations of Loading Modes
Varying, Fluctuating Stresses; Cumulative Fatigue Damage
Surface Fatigue Strength
Stochastic Analysis
Road Maps and Important Design Equations for the Stress-Life Method
Design of Mechanical ElementsShafts and Shaft ComponentsShaft Materials
Shaft Layout
Shaft Design for Stress
Deflection Considerations
Critical Speeds for Shafts
Miscellaneous Shaft Components
Limits and Fits
Screws, Fasteners, and the Design of Nonpermanent JointsThread Standards and Definitions
The Mechanics of Power Screws
Threaded Fasteners
Joints — Fastener Stiffness
Joints — Member Stiffness
Bolt Strength
Tension Joints — The External Load
Relating Bolt Torque to Bolt Tension
Statically Loaded Tension Joint with Preload
Gasketed Joints
Fatigue Loading of Tension Joints
Bolted and Riveted Joints Loaded in Shear
Welding, Bonding, and the Design of Permanent JointsWelding Symbols
Butt and Fillet Welds
Stresses in Welded Joints in Torsion
Stresses in Welded Joints in Bending
The Strength of Welded Joints
Static Loading
Fatigue Loading
Resistance Welding
Adhesive Bonding
Mechanical SpringsStresses in Helical Springs
The Curvature Effect
Deflection of Helical Springs
Compression Springs
Stability
Spring Materials
Helical Compression Spring Design for Static Service
Critical Frequency of Helical Springs
Fatigue Loading of Helical Compression Springs
0 Helical Compression Spring Design for Fatigue Loading
1 Extension Springs
2 Helical Coil Torsion Springs
3 Belleville Springs
4 Miscellaneous Springs
5 Summary
Rolling-Contact BearingsBearing Types
Bearing Life
Bearing Load Life at Rated Reliability
Bearing Survival: Reliability versus Life
Relating Load, Life, and Reliability
Combined Radial and Thrust Loading
Variable Loading
Selection of Ball and Cylindrical Roller Bearings
Selection of Tapered Roller Bearings
Design Assessment for Selected Rolling-Contact Bearings
Lubrication
Mounting and Enclosure
Lubrication and Journal BearingsTypes of Lubrication
Viscosity
Petroff’s Equation
Stable Lubrication
Thick-Film Lubrication
Hydrodynamic Theory
Design Considerations
The Relations of the Variables
Steady-State Conditions in Self-Contained Bearings
Clearance
Pressure-Fed Bearings
Loads and Materials
Bearing Types
Thrust Bearings
Boundary-Lubricated Bearings
Gears — GeneralTypes of Gear
Nomenclature
Conjugate Action
Involute Properties
Fundamentals
Contact Ratio
Interference
The Forming of Gear Teeth
Straight Bevel Gears
Parallel Helical Gears
Worm Gears
Tooth Systems
Gear Trains
Force Analysis — Spur Gearing
Force Analysis — Bevel Gearing
Force Analysis — Helical Gearing
Force Analysis — Worm Gearing
Spur and Helical GearsThe Lewis Bending Equation
Surface Durability
AGMA Stress Equations
AGMA Strength Equations
Geometry Factors I and J (ZI and YJ)
The Elastic Coefficient Cp (ZE)
Dynamic Factor Kv
Overload Factor Ko
Surface Condition Factor Cf (ZR)
Size Factor Ks
Load-Distribution Factor Km (KH)
Hardness-Ratio Factor CH
Stress Cycle Life Factors YN and ZN
Reliability Factor KR (YZ)
Temperature Factor KT (Yθ)
Rim-Thickness Factor KB
Safety Factors SF and SH
Analysis
Design of a Gear Mesh
Bevel and Worm GearsBevel Gearing — General
Bevel-Gear Stresses and Strengths
AGMA Equation Factors
Straight-Bevel Gear Analysis
Design of a Straight-Bevel Gear Mesh
Worm Gearing — AGMA Equation
Worm-Gear Analysis
Designing a Worm-Gear Mesh
Buckingham Wear Load
Clutches, Brakes, Couplings, and FlywheelsStatic Analysis of Clutches and Brakes
Internal Expanding Rim Clutches and Brakes
External Contracting Rim Clutches and Brakes
Band-Type Clutches and Brakes
Frictional-Contact Axial Clutches
Disk Brakes
Cone Clutches and Brakes
Energy Considerations
Temperature Rise
Friction Materials
Miscellaneous Clutches and Couplings
Flywheels
Flexible Mechanical ElementsBelts
Flat- and Round-Belt Drives
V Belts
Timing Belts
Roller Chain
Wire Rope
Flexible Shafts
Power Transmission Case StudyDesign Sequence for Power Transmission
Power and Torque Requirements
Gear Specification
Shaft Layout
Force Analysis
Shaft Material Selection
Shaft Design for Stress
Shaft Design for Deflection
Bearing Selection
Key and Retaining Ring Selection
Final Analysis
Analysis ToolsFinite-Element AnalysisThe Finite-Element Method
Element Geometries
The Finite-Element Solution Process
Mesh Generation
Load Application
Boundary Conditions
Modeling Techniques
Thermal Stresses
Critical Buckling Load
Vibration Analysis
Statistical ConsiderationsRandom Variables
Arithmetic Mean, Variance, and Standard Deviation
Probability Distributions
Propagation of Error
Linear Regression
A Useful Tables
Answers to Selected